Prosper Universal Private Limited

Uninterrupted feed, higher efficiency, reduced labour, and improved safety. This technology operated with an uninterrupted feed, allowing tyre's 20mm chips with wie 2% (max.) to be processed continuously in oxygen free enivronment, automated system. 

Key advantages: 

• Skid Mounted Compact design with power saving. 
• Stable, uninterrupted operation with efficient control system (by SCADA).
• High Yied and product consistency, thanks to the reactor with screw indisde design with dual stage condesnsation systems.
• Energy recovery through syngas reuse, no need of external fuel for heating.
• Environmental compliance, meeting Indian pollution board standards.
• Scalable depolyment, from pilot plants to large industrial facilities.

Technical Highlights:

Hot Air Circulation System: Machine use a hot air system to maintain even temperature insisde the furnace and eliminating the risk of fire.

Reactor Design: Made from 20mm thick SS 304 material with modular screw installed inside the rector designed to handle 2.7 MT material to ensure an even cracking and proper desomposition of material and durability.

Pumps & Values: Installed all pumps and valves in set of 2, one iperating and one on standby. To endure uninterrupeted operations and reliabilty. 

Continuous Prolysis is an advanced thermal decomposition process that transforms waste tyre's 20mm chips into valuable resources " fuel Oil", Char(Carbon Black), and combustible gas" without combustion. Continuous Pyrolysis operated non-stop, with automated feeding offering consistency, efficiency, safety and scalability. 

Continuous pyrolysis is an advanced thermal decomposition process that transforms waste tyre's 20mm rubber chuips into valuable resources "Pyrolysis OIl(TPO), Char(Carbon Black), and Comnustible gas" without combustion. Continuous pyrolysis operates non-stop,with automated feeding offering consistency, efficiency, safety, and scalability. This technology is designed to address the growing global challenge of tyre waste, which is bulky, non biodegradable, and environmentally harzardous. By COnverting tyre's 20mm chips into resuable products, continuous pyrolysis supports circular economy goals, reduces landfill pressue, and minimizes carbon emission.

Key advantages include:

• Skid mounted compact design with power saving
• Stable, uninterrupted operation with efficient control systems (by SCADA)
• High yield and product consistency, thanks to the reactor with screw Inside design with dual stage Condensation systems.
• Energy recovery through syngas reuse, no need of external fuel for heating.
• Environmental compliance, meeting Indian pollution board standards.
• Scalable deployment, from pilot plants to large industrial facilities.
  
  

  Highlights: Uninterrupted feed, higher efficiency, reduced labour, and improved safety.

  This technology operates with an uninterrupted feed, allowing tyre’s 20mm chips with wire 2% (max.) to be processed continuously in oxygen free environment, automated system.

   

  This uninterrupted operation delivers several key advantages:

  • Higher Efficiency, dual hopper system is designed for continuous feeding of material in to the reactor eliminate downtime, maximizing throughput and energy utilization.
  • Reduced Labor, Automation minimizes manual intervention, maximize safety, lowering operational costs,and improving consistency.

Highlights:Uninterrupted feed, higher efficiency,reduce labour, and improve safety.

This technology operates with an uninterrupted feed, allowing tyre's 20mm chips with wire 2%(max.) to be processed continuously in oxygen free environment,automated system. 

Enviromental Impact, the system captures and reuses syngas for heating, therby reducing dependency on external fuels. In addition, the integrated flue gas purification system minimize emission. ensuringcompliance with environmental standards and supporting sustainable operation.

Safety Systems: Machine operates on negative pressure (-100 Pascal), eliminating the risk of pressure buildup inside the reactor. If reactor pressure rised above a set thershold, system start purging nitogen in and opens the defety value, to restore safe condidtions. Moreover, design of dual hopper system with pneumatic valves before and after each hopper with mechanical seal system prevents air ingress, while integrated safety controls (whole system monitored and controlled by SCADA system, nitrogen backup, emergency values, etc. ensure safe operastion under all conditions.