Prosper Universal Private Limited

Continuous pyrolysis is an advanced thermal decomposition process that transforms waste tyre's 20mm rubber chuips into valuable resources "Pyrolysis OIl(TPO), Char(Carbon Black), and Comnustible gas" without combustion. Continuous pyrolysis operates non-stop,with automated feeding offering consistency, efficiency, safety, and scalability. This technology is designed to address the growing global challenge of tyre waste, which is bulky, non biodegradable, and environmentally harzardous. By COnverting tyre's 20mm chips into resuable products, continuous pyrolysis supports circular economy goals, reduces landfill pressue, and minimizes carbon emission.

This Technology is designed to address the growing global challeneghe of tyre waste, which is bulky, non -biodegradable, and environment haradous. By Converting tyre's 20mm chips into reusable products continuousa pyrolysis supports circular economy goals, reduces landfill pressue and minimizes carbon emission.

This Technology is designed to address the growing global challeneghe of tyre waste, which is bulky, non -biodegradable, and environment haradous. By Converting tyre's 20mm chips into reusable products continuousa pyrolysis supports circular economy goals, reduces landfill pressue and minimizes carbon emission.

Pyrolysis Reactor: The system maintains a high temparature , oxygen free atmosphere that facilitates the pryolysis of used tries, resulting in theris decomposition into gaseous and solid by products.

Hot air circulation & Heating System: The heat requires for prolysis is generated by buring fuel oil and combustible gas. 

Cooling System: Pyrolysis gas from the thermal decomposition of used tires is condensed and transformed into liquid fuel oil. 

Pressure Regulatory System: System Pressure is maintained at -50 to -100pa within the reacotr, with positive pressure applied for syngas recirculation.

Raw material hopper with Bucket Elevator Feeding System:  The reactor is charged with tire chips under sealed conditions, ensuring safe and controlled operations. 

Char(Carbon) Discharge Mechanism: The system ensures safe and efficient removal of char(Carbon) residue upon completion of production.

PLC Control System: The system automates the control of temperature, pressure and oil pumping operations.

Uninterrupted feed, higher efficiency, reduced labour, and improved safety. This technology operated with an uninterrupted feed, allowing tyre's 20mm chips with wie 2% (max.) to be processed continuously in oxygen free enivronment, automated system. 

Key advantages: 

• Skid Mounted Compact design with power saving. 
• Stable, uninterrupted operation with efficient control system (by SCADA).
• High Yied and product consistency, thanks to the reactor with screw indisde design with dual stage condesnsation systems.
• Energy recovery through syngas reuse, no need of external fuel for heating.
• Environmental compliance, meeting Indian pollution board standards.
• Scalable depolyment, from pilot plants to large industrial facilities.

Continuous pyrolysis is an advanced thermal decomposition process that transforms waste tyre’s 20mm chips into valuable resources “fuel oil, Char (Carbon), and combustible gas” without combustion. Continuous pyrolysis operates non-stop, with automated feeding offering consistency, efficiency, safety, and scalability.This technology is designed to address the growing global challenge of tyre waste, which is bulky, non biodegradable, and environmentally hazardous. By converting tyre’s 20mm chips into reusable products, continuous pyrolysis supports circular economy goals, reduces landfill pressure, and minimizes Carbon emissions.

This technology is designed to address the growing global challenge of tyre waste, which is bulky, non-biodegradable, and environmentally hazardous. By converting tyre’s 20mm chips into reusable products continuous pyrolysis supports circular economy goals, reduces landfill pressure, and minimizes Carbon emissions.

• Key Products and Application:

Pyrolysis Oil (40-45%): Used as industrial fuel in burners, furnaces, or generators.
Char (Carbon) (30-35%): Used in industrial furnaces or “rCB” if further processed.
Combustible Gas (10-15%): Used to heat the reactor, saving fuel costs

Technical Highlights: 

Modular Layout: Desgined with a modular skid- mounted structure, the continuous pyrolysis unit offers a compact and simplified logistics, Core subsystems reactor, heating, feeding and product collection are integrated for efficiency. The modular design improves adaptability, reduces installation cost and time, and supports quick comissioning,enabling fast depolyment and mutliple sites.

Dual Hopper System: Dual Hopper System designed and installed (with material holding capacity of 800kg each) for un-interrrupted supply of raw material into the reactor with pnuematic valve before and after each hopper to prevent oxygen ingress in to the reactor.